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Food & Beverage Manufacturing Works

 

CBS specialises in construction and fit-out projects for food and beverage manufacturing facilities, combining deep industry expertise with a strict commitment to hygiene, safety, and operational standards.

Resin Floors & Drainage

Chelmsford Building Services Ltd (CBS) provides turnkey resin flooring solutions with fully integrated drainage systems, essential for maintaining hygiene, preventing slips, and protecting the structural integrity of

the subfloor. Our installations are designed for durability and compliance, making them ideal for food and beverage manufacturing and other demanding industrial environments.

 

Resin Screeds

 

Resin-based screeds are used to create a controlled slope (fall) in the subfloor, directing liquids safely toward drainage points. Applied at a thickness of 2–9mm, the screed combines polyurethane or polymer resin

with kiln-dried quartz sand, producing a high-strength, chemical-resistant surface. Screeds are laid prior to the final resin finish and are critical for preventing stagnant water — a common source of bacterial growth.

 

Integrated Drainage

 

Our flooring systems incorporate high-performance drainage channels and gullies, securely embedded into the substrate and set flush with the surface for efficient liquid removal. In hygiene-sensitive environments

such as food and beverage production, we typically use stainless steel drainage systems. Once the resin finish is applied, the floor-to-drain junction is sealed with a flexible, chemical-resistant compound

(polyurethane or silicone hybrid) to ensure a watertight, sanitary finish.

 

Coved Skirting

 

To achieve the highest hygiene standards, CBS installs seamless coved skirting using resin mortar to form a curved transition between the floor and wall. This eliminates hard-to-clean corners where dirt and bacteria

can collect, providing a smooth, hygienic, and professional finish.

 

CBS combines technical expertise, premium materials, and industry best practices to deliver durable, safe, and easy-to-maintain resin flooring systems — engineered to perform in the most demanding production

environments.

High Build Epoxy Floor Coatings

Chelmsford Building Services Ltd (CBS) provides high-build epoxy coating solutions designed to deliver durable, protective, and visually appealing finishes for a wide range of commercial and industrial environments. These

systems offer long-term performance, exceptional resistance, and a seamless aesthetic that enhances both function and appearance.

 

A high-build epoxy coating is a thick, heavy-duty resin system applied at a depth of 0.3mm to 1mm or more, creating a robust barrier against impact, abrasion, and chemical exposure. Unlike thin epoxy paints, high-build

coatings form a solid, hard-wearing plastic layer that withstands the

demands of industrial and high-traffic areas.

 

Key Features & Benefits

• Exceptional Durability: Resistant to wear, impact, and heavy traffic from forklifts and machinery.

• Chemical Resistance: Protects against oils, solvents, and other harsh substances — ideal for manufacturing, laboratories, and food production environments.

• Hygienic & Easy to Clean: Seamless, non-porous finish prevents dirt and bacteria build-up, ensuring easy maintenance and compliance with hygiene standards.

• Dust-Free & Low Maintenance: Seals concrete surfaces to prevent dusting and surface degradation.

• Customisable Appearance: Available in a variety of colours and finishes, including high-gloss options for a professional look.

• Enhanced Safety: Optional anti-slip aggregates can be added to improve traction in wet or high-risk areas.

• Moisture Tolerant Options: Damp-tolerant primers can be used in areas prone to humidity or moisture ingress.

Common Applications

• Food and beverage production facilities

• Warehouses and distribution centres

• Workshops and garages

• Laboratories and clean rooms

• Retail showrooms

• Aircraft hangars

 

CBS Expertise

 

All coatings are installed by our skilled in-house applicators, using industry-approved materials and best-practice techniques to ensure a flawless, long-lasting finish. Whether the goal is durability, hygiene, or visual enhance-

ment, CBS provides a cost-effective and efficient flooring solution tailored to each client’s operational needs.

Hygienic Wall Cladding (PVC)

 

Chelmsford Building Services Ltd (CBS) provides PVC wall cladding solutions designed to deliver durable, hygienic, and low-maintenance finishes for commercial, industrial, and food-grade environments.

Made from high-quality Polyvinyl Chloride (PVC), this seamless cladding system offers a clean, waterproof, and impact-resistant surface, ideal for areas requiring strict hygiene control such as food production,

pharmaceutical, and healthcare facilities.

 

Key Features & Benefits

• Hygienic and Easy to Clean: The smooth, non-porous surface eliminates grout lines and crevices where dirt and bacteria can accumulate, ensuring easy sanitation.

• Durable and Impact Resistant: Designed to withstand daily wear and tear, protecting walls from damage in busy workspaces.

• Water and Chemical Resistant: Completely impervious to moisture and resistant to cleaning chemicals, making it ideal for wet and washdown areas.

• Cost-Effective and Low Maintenance: Quicker to install and easier to maintain than traditional tiling, reducing downtime and long-term maintenance costs.

• Compliant and Versatile: Meets industry hygiene and safety regulations while offering a sleek, professional appearance adaptable to different facility designs.

CBS Expertise

Our experienced team ensures each installation is professionally fitted, compliant, and aesthetically refined, providing a seamless, long-lasting finish tailored to your operational needs. Whether for food processing areas, laboratories, or healthcare environments, CBS delivers wall cladding systems that enhance hygiene, safety, and efficiency.

Seamless Fiberglass-Reinforced Resin Systems (FRP / GRP)

Seamless Fiberglass-Reinforced Resin Systems (FRP / GRP)

Chelmsford Building Services Ltd (CBS) delivers seamless fiberglass-reinforced resin (FRP) systems that provide durable, hygienic, and chemical-resistant surfaces for commercial, industrial, and food-grade environments.

 

These systems—also known as glass-reinforced plastic (GRP)—combine liquid resin (such as polyester, epoxy, or polyurethane) with layers of glass fiber reinforcement to create a strong, joint-free, and waterproof sur-

face. This monolithic construction ensures long-term durability and superior hygiene performance, making it ideal for demanding environments.

 

Key Features & Benefits

• Seamless and Hygienic: A continuous, joint-free surface that prevents bacterial growth and is easy to clean.

• Durable and Long-Lasting: Highly resistant to impact, abrasion, and chemical exposure, protecting surfaces from wear, moisture, and corrosion.

• Waterproof and Protective: Creates a fully bonded, watertight membrane that prevents water ingress and structural damage.

• Versatile Applications: Suitable for walls, floors, ceilings, and complex structures, with the flexibility to mold around corners and details.

• Customisable Finishes: Available in a range of colours, textures, and sheens to meet both functional and aesthetic requirements.

• Low Maintenance: Resistant to cracking, peeling, and delamination, reducing ongoing maintenance and cleaning costs.

 

CBS Expertise

 

Our experienced installation teams deliver precision-applied FRP systems that are safe, compliant, and tailored to your operational needs. Whether for food production areas, laboratories, clean rooms, or manufactur-

ing spaces, CBS ensures every project achieves exceptional durability, hygiene, and long-term performance.

Cold Store Rooms

Chelmsford Building Services Ltd (CBS) provides bespoke cold store room solutions for commercial and industrial environments, designed to maintain precise temperature control for perishable and sensitive products.

Each installation is engineered for efficiency, hygiene, and long-term performance, ensuring reliable cold storage tailored to your operational requirements.

 

Key Features & Benefits

• Temperature Control: Custom chillers, freezers, and blast chillers designed to meet specific storage and process needs.

• Hygienic Design: Seamless finishes, insulated panels, and coved skirting for easy cleaning and full compliance with food hygiene standards.

• Durable Construction: High-performance materials for walls, floors, ceilings, and doors, ensuring thermal integrity and longevity.

• Advanced Systems: Integrated refrigeration, temperature monitoring, and efficient LED lighting for optimal performance and safety.

• Flexible Configurations: Modular, bespoke, and combination cold rooms built to suit your available space and storage demands.

Applications

CBS cold store rooms serve a wide range of industries, including:

• Food & Beverage: Preserving fresh produce, meat, dairy, seafood, and prepared foods.

• Pharmaceutical & Medical: Storing vaccines, medicines, and biological samples under controlled conditions.

• Floristry: Maintaining freshness and extending the lifespan of flowers and plants.

• Manufacturing & Industrial: Protecting temperature-sensitive materials, chemicals, and electronics.

• Logistics & Distribution: Supporting the cold chain from storage to delivery.

Technical Composition

 

Each system integrates:

• Insulated Panels: PU or PIR foam core for superior thermal efficiency.

• Refrigeration System: Compressor, condenser, evaporator, and expansion valve working together to maintain consistent temperatures.

• Airtight Doors: Hinged, sliding, or rapid-roll options for efficient access and energy retention.

• Temperature Controls: Advanced thermostats and monitoring systems for precision management.

• Hygienic Interiors: Coved skirting, corrosion-resistant shelving, and seamless finishes to meet food-grade standards.

 

CBS Expertise

 

CBS delivers turnkey cold store installations that combine technical excellence, premium materials, and meticulous craftsmanship. From design and specification through to installation and commissioning, our solutions

provide safe, energy-efficient, and compliant temperature-controlled environments that enhance reliability and operational efficiency.

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